Titanium Mesh Solutions Manufacturing
TITANIUM MESH SOLUTIONS

Precision Titanium Mesh Manufacturer: Medical & Industrial Solutions

Factory-direct titanium mesh engineered for critical applications. From ASTM F136 medical implants to high-efficiency MMO coated anodes, we deliver tailored solutions meeting strict industry standards.

Mesh Forms

Expanded / Woven / Perforated / MMO Mesh

Materials & Specs

ASTM F67 / F136 / Grade 1 / Grade 2

Applications

Medical Implant / Electrochemistry / Filtration / ICCP

Value-Add Services

Custom Fabrication / Coating / Traceability

Integrated Mesh Solutions: Billet-to-Mesh Mastery

Eliminate Supply Chain Risks | 100% Material Traceability

As a source manufacturer, we control the entire lifecycle—from in-house sheet and wire processing to precision expanding, weaving, and MMO coating. This eliminates third-party contamination risks, ensuring absolute certainty for both biocompatible medical implants and industrial electrochemistry applications.

In-House Forming
MMO Coating
Medical Traceability
OEM Fabrication Support

Consistent. Compliant. ISO-Certified.

Titanium Mesh Manufacturing Process

Titanium Mesh Series: Engineered Forms

We offer a diverse range of titanium mesh configurations, each optimized for specific mechanical, filtration, or electrochemical applications.

Titanium Woven Wire Mesh

Titanium Woven Wire Mesh

4–80 Mesh | Gr1, Gr2 | ASTM F67

Durable woven construction with precise square openings. Delivers superior corrosion resistance compared to SS316L.

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Fine Titanium Mesh (Micron)

Fine Titanium Mesh (Micron)

80–400 Mesh | 5–100 μm | Bio-Inert

Ultra-fine wire mesh for filtration down to micron levels. Extremely high purity for sensitive environments.

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Expanded Titanium Mesh

Expanded Titanium Mesh

0.3–3.0mm Thk | Seamless | Conductive

Slit and stretched from a single sheet with no welds. Offers excellent electrical conductivity and strength-to-weight ratio.

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Perforated Titanium Plate

Perforated Titanium Plate

Gr1, Gr2, Gr5 | 0.5–10mm Hole

Robust structural mesh with customizable open area percentages for precise flow and sound control.

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MMO / Pt Coated Anode Mesh

MMO / Pt Coated Anode Mesh

Gr1 Substrate | Ru-Ir / Ir-Ta / Pt | DSA

Dimensionally stable anode mesh with catalytic coatings for high-efficiency electrolysis and long service life.

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Welded Titanium Mesh

Welded Titanium Mesh

1.0–4.0mm Wire | 10–100mm Opening

Strong welded grid construction built to resist heavy mechanical loads in corrosive baths and structural assemblies.

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Standard Mesh Sheets

Standard Mesh Sheets

Up to 1000x2000mm | Flat-Packed

Convenient flat sheets in woven, expanded, or perforated forms for immediate downstream fabrication.

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Customized Mesh Rolls

Customized Mesh Rolls

Up to 1500mm Width | 50m Length

Continuous roll format engineered for efficient large-scale automated stamping and production processes.

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Choose Titanium Mesh by Form & Application

Quickly identify the most suitable titanium mesh solution based on structure, conductivity, cleanliness, aperture control, and end-use environment.

Expanded Mesh

Best Use Implants / Anodes

Continuous structure with high conductivity for formable applications.

Select Form

Woven Mesh

Best Use Filtration / Control

Accurate pore size and mesh count for chemical filtration.

Select Form

Perforated Plate

Best Use Structural / Flow

Rigid panels for structural support and controlled open-area uses.

Select Form

MMO Coated Mesh

Best Use Electrochemistry

Catalytic activity and dimensionally stable performance for anodes.

Select Form

Medical Mesh

Best Use Cranial / Dental / PSI

Biocompatible implants requiring formability and extreme cleanliness.

Select Form

Need help selecting the right mesh form for your application?

Dual Expertise: Medical Purity Meets Industrial Scale

From burr-free surgical implants to massive electrochemical anode assemblies, our manufacturing facility adapts to the exact tolerances and compliance standards of your industry.

Medical-Grade Fabrication

Cleanroom Environment
  • Laser Cutting for Implant Geometry

    Burr-free, complex structures engineered for craniofacial and dental meshes.

  • 3D Contouring for PSI Shapes

    Custom mesh forming to perfectly match patient-specific anatomical data.

  • Passivation & Ultrasonic Cleaning

    Rigorous multi-stage preparation ensuring absolute surface purity.

Industrial-Grade Processing

High-Volume Capacity
  • MMO Coating Systems

    Proprietary thermal decomposition for Ru-Ir and Ir-Ta mixed metal oxides.

  • Welding & Assembly Capability

    Expert TIG-welded fabrication of robust electrode baskets and cathodes.

  • Large-Format Production

    Wide-width expanding, weaving, and perforating scaled for major OEMs.

Zero-Defect Quality Control: The Dual-Track Protocol

Our ISO-compliant quality system uses a specialized dual-track protocol tailored for titanium mesh. Whether your woven, expanded, or stamped mesh must pass strict medical bio-burden audits or aggressive industrial durability tests, we guarantee certified dimensional and metallurgical performance.

1

Raw Wire & Foil Verification

  • Action: Spectrometer (OES) analysis to verify metallurgical integrity of titanium wire and foil before weaving or expanding begins.
  • Medical Track: ASTM F67 / F136 biocompatibility validation for implant-grade materials.
  • Industrial Track: Grade 1 / Grade 2 high-purity certification for anode base materials.
2

Mesh Geometry & Metrology

  • Action: High-resolution optical inspection to verify strict geometric tolerances across the entire mesh roll or sheet.
  • Metrics: Strict validation of mesh count, wire diameter, open area percentage, and precise LWD / SWD dimensions.
3

Surface & Coating Validation

  • Medical Track: Bio-cleanliness audits, ultrasonic residue removal, and passivation verification for implantable mesh.
  • Industrial Track: Precision XRF coating thickness measurement for MMO and platinum-coated anode meshes.
4

Structural & Adhesion Testing

  • Action: Tensile strength testing for woven mesh, bend and formability testing for stamped implant mesh, and rigorous coating adhesion testing for industrial anodes.
5

Traceability & Segregated Packaging

  • Action: Comprehensive MTC 3.1 reporting linking every mesh batch to its parent heat number.
  • Medical Track: ISO Class cleanroom processing and vacuum double-bagging to prevent contamination.
  • Industrial Track: Reinforced, moisture-sealed wooden crating to protect coated meshes during global transit.

Why Our Standards Protect Your Mesh Project

Implant Cleanliness

Validated ultrasonic cleaning and passivation processes ensuring zero residue on medical-grade mesh.

Coating Durability

Rigorous XRF thickness and adhesion testing for long-life MMO and Platinum mesh anodes.

Dimensional Verification & Traceability

Strict geometric verification, MTC 3.1 documentation, and controlled batch accountability.

Certified. Traceable. Built to Perform.

Engineered for Critical Environments

Our titanium mesh provides the structural and functional foundation for industries where material failure is not an option.

Medical Implants

Medical Implants

Biocompatibility & Osseointegration

Recommended Form Expanded / Laser-Cut Mesh
Standard / Grade ASTM F67 / ASTM F136

Ultra-clean titanium mesh for cranioplasty, bone grafting cages, and dental membrane support.

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Electrochemical Industry

Electrochemical Industry

High-Efficiency Electrolysis & Durability

Recommended Form MMO Anode / Coated Expanded
Standard / Grade Gr1 Substrate / MMO Coated

The industry-standard titanium mesh substrate for chlor-alkali, sodium hypochlorite, and water electrolysis systems.

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Cathodic Protection (ICCP)

Cathodic Protection (ICCP)

Structural Corrosion Prevention

Recommended Form MMO Mesh Ribbon / Expanded
Standard / Grade Gr1 / MMO Ribbon Mesh

Embedded titanium mesh systems used to protect rebar, bridges, parking decks, and subsea structures.

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Advanced Filtration & Energy

Advanced Filtration & Energy

High-Strength Corrosive Separation

Recommended Form Woven / Perforated / GDL Support
Standard / Grade Gr1 / Gr2 / Custom Specification

Used in aerospace hydraulic filters, chemical process screens, and fuel cell gas diffusion layer support applications.

Explore Filtration Solutions

Powering Innovation Across Every Sector.

Why Partner with Hele Titanium?

Choosing a titanium mesh supplier is about material certainty and long-term performance. We combine source-manufacturing expertise with deep application knowledge to deliver exactly what your engineers specify.

Manufacturer-Direct Value

We control the entire process from raw titanium billet to final mesh. This ensures faster lead times, stable pricing, and no third-party markups.

Engineered Customization

From mesh count and wire diameter to LWD / SWD dimensions and proprietary MMO coatings, every order is tailored to your application.

Certified Precision

Produced under strict ASTM and ISO standards, with MTC 3.1 traceability, dimensional reports, and optional SGS / BV auditing.

Global Logistics & Support

Export-compliant packaging and responsive support for North America, Europe, and Asia.

10+ Years of Mesh Mastery

Trusted by buyers in medical devices, chemical processing, marine engineering, and electrochemistry.

Integrated Systems

Beyond materials, we provide comprehensive solutions from electrochemical anodes to advanced PEM systems for high-performance industrial

Let’s Build Better Mesh — Together.

Frequently Asked Questions

Find quick answers regarding our titanium mesh specifications, material grades, and specialized processing capabilities.

Which titanium grade is used for medical implants?
We primarily use CP Grade 1 or 2 (ASTM F67) for high malleability, and Grade 23 (ASTM F136) when higher tensile strength is required. Both support biocompatibility and osseointegration.
Can you manufacture Patient-Specific Implants (PSI)?
Yes. We process custom CAD / CT data using micro-precision laser cutting and 3D contour forming to match patient anatomy.
How is medical-grade mesh cleaned to prevent contamination?
All medical mesh undergoes multi-stage ultrasonic cleaning and chemical passivation to remove processing residues and support final sterilization readiness.
What is the difference between expanded titanium mesh and perforated titanium plate?
Expanded mesh is slit and stretched from a solid sheet, resulting in zero material waste and a high strength-to-weight ratio. Perforated plates are stamped or laser-cut to create exact hole geometries, which is ideal for specific structural needs but involves material loss during production.
Can you customize mesh opening size, thickness, and forming condition?
Yes. We fully customize the Long Way of Diamond (LWD), Short Way of Diamond (SWD), strand width, and overall sheet thickness. We also tailor the mechanical properties through specific annealing profiles.
Do you supply annealed / soft titanium mesh for shaping applications?
Yes. Fully annealed (soft) titanium mesh is readily available. It is specifically designed for applications requiring complex 3D contouring and manual shaping, such as cranial, maxillofacial, or orthopedic reconstructions.
What is an MMO coating, and why is it necessary for anodes?
MMO (Mixed Metal Oxide) coatings activate titanium as a conductive, catalytically active Dimensionally Stable Anode suitable for electrolysis. Without the coating, raw titanium would quickly passivate and stop conducting current.
What is the typical lifespan of an MMO-coated titanium anode?
Lifespan depends on electrolyte composition, operating temperature, current density, and coating thickness. It typically ranges from 1 to 5 years in harsh industrial settings, up to 20+ years in cathodic protection (CP) applications.
What is the difference between Expanded and Woven titanium mesh?
Expanded mesh is slit and stretched from a single sheet, offering strong conductivity and rigidity ideal for electrodes. Woven mesh is interlaced wire, providing highly precise micron-level aperture sizes primarily used for chemical filtration.
How do I choose between Ru-Ir and Ir-Ta MMO coatings?
Ruthenium-Iridium (Ru-Ir) is formulated for chlorine evolution environments, such as saltwater electrolysis or pool chlorination. Iridium-Tantalum (Ir-Ta) excels in oxygen evolution environments, making it ideal for electrowinning, copper foil production, and cathodic protection.
What titanium grade is best for filtration vs electrochemistry?
For filtration, Grades 1 or 2 are standard due to their excellent corrosion resistance and formability. For electrochemistry (anodes), Grade 1 is heavily preferred because its high purity ensures optimal electrical conductivity and superior MMO coating adhesion.
Can you supply custom LWD / SWD and open area for industrial mesh?
Absolutely. We engineer precise LWD (Long Way of Diamond), SWD (Short Way of Diamond), and strand dimensions to achieve your exact target open area percentage. This ensures optimized fluid flow rates and uniform

Inside Our Manufacturing & Quality System

See how we produce, inspect, and document titanium products as a direct manufacturing partner.

See how titanium mesh moves from billet or sheet preparation through expanding, weaving, perforating, and optional coating.

Titanium Sheet Preparation

Titanium Sheet Preparation

Mesh Expanding Process

Mesh Expanding Process

Woven Mesh Production

Woven Mesh Production

MMO Coating or Final Forming

MMO Coating or Final Forming

A look inside the production areas where titanium mesh is formed, cut, coated, handled, and packed.

Mesh Production Workshop

Mesh Production Workshop

Laser Cutting Area

Laser Cutting Area

Coating / Assembly Area

Coating / Assembly Area

Packing & Sheet Handling Area

Packing & Sheet Handling Area

Our quality system verifies mesh geometry, coating integrity, cleanliness, and traceability before release.

Mesh Count Inspection

Mesh Count Inspection

LWD / SWD Verification

LWD / SWD Verification

Coating Thickness Check

Coating Thickness Check

Final Quality Inspection

Final Quality Inspection

Documentation and traceability support are essential for both medical and industrial approval requirements.

Mill Test Certificate Example

Mill Test Certificate Example

ISO Quality Certification

ISO Quality Certification

Medical Compliance Documentation

Medical Compliance Documentation

Third-Party Inspection Support

Third-Party Inspection Support

Need production photos, inspection records, or documentation support? Contact our team for direct factory assistance.

The Ultimate Guide to Titanium Mesh

From Cranial Repair to Chlor-Alkali

Read Time: 16 Minutes Engineering Team Updated: 2026

Titanium mesh is not a single product; it is a category of engineered porous structures used in some of the most demanding environments on Earth—and inside the human body. Its combination of light weight, strength, corrosion immunity, and biocompatibility makes it indispensable for both medical and industrial use.

Before You Specify Titanium Mesh, Confirm These 3 Things:

1. Form Factor Expanded, Woven, or Perforated?
2. Standard Medical or Industrial Compliance?
3. Surface Bare Mesh or MMO Coated?

1. Introduction: The Versatile Net

Titanium mesh is an engineered category designed to solve complex structural, fluid dynamic, and electrochemical challenges. Unlike standard sheet metal, mesh provides a controlled open area. This dual-use material is equally relevant in highly sterile medical environments for bone growth support, as it is in harsh industrial environments for electrolysis, structural reinforcement, and corrosive fluid filtration.

2. Types of Titanium Mesh Explained

There are three major categories of titanium mesh, each manufactured differently to serve distinct purposes:

Expanded Mesh

Slit and stretched from a solid sheet, creating diamond openings.

  • Key Feature: No welds, seamless conductivity.
  • Best For: Anode substrates, grids.

Woven Mesh

Interlaced titanium wires, resembling heavy fabric.

  • Key Feature: Precise micron-level openings.
  • Best For: Chemical filtration, screens.

Perforated Plate

Punched holes systematically arranged in a solid sheet.

  • Key Feature: High load-bearing capacity.
  • Best For: Heavy straining, acoustics.
Mesh Type Common Material Typical Thickness Common Openings
Expanded Gr1, Gr2, ASTM F67 0.3mm – 3.0mm 1x2mm to 10x20mm (LWDxSWD)
Woven Gr1, Gr2 Wire Dia: 0.05mm+ 4 Mesh to 400 Mesh
Perforated Gr2, Gr5 1.0mm – 10.0mm 1.0mm to 50mm diameter

3. Medical Mesh: Biocompatibility & Bone Ingrowth

In surgery, titanium mesh acts as a scaffold. Its biological inertness prevents rejection, while its porosity encourages osseointegration (bone ingrowth). Selection depends heavily on the balance between thickness and formability during surgery.

0.3–0.5mm

Thin Mesh

Highly malleable. Used for complex orbital or delicate cranial floor reconstructions.

0.6mm

Standard Mesh

The balanced standard for general cranioplasty and maxillofacial repair.

0.7–1.0mm+

Thick Mesh

Rigid support required for large cranial defects and heavy load-bearing bone grafts.

4. Industrial Mesh: The Science of MMO Anodes

Bare titanium is highly corrosion-resistant because it forms an insulating oxide layer. However, this makes it a poor anode (it won't pass current). To solve this, titanium mesh is coated with Mixed Metal Oxides (MMO), transforming it into a Dimensionally Stable Anode (DSA). The titanium acts as the structural conductor, while the coating acts as the catalyst.

Coating Selection Matrix

Ruthenium-Iridium (Ru-Ir)

Primary reaction: Chlorine evolution. Best for saltwater/brine. Uses: Chlor-alkali, pool chlorinators.

Iridium-Tantalum (Ir-Ta)

Primary reaction: Oxygen evolution. Best for acidic environments. Uses: Copper foil production, ICCP.

What Affects Lifespan?

  • Coating thickness (g/m²)
  • Operating current density
  • Electrolyte contaminants
  • Reverse polarity events

5. Manufacturing Processes

Quality begins at the mill. The Expansion Process requires precision slitting knives to cut and stretch the titanium sheet simultaneously without micro-fracturing the nodes. For anodes, the MMO Coating Process involves applying liquid metal salts to the mesh, followed by thermal decomposition in a furnace at 400-600°C. This is repeated 15-20 times to build a durable catalytic layer.

6. Key Properties & Benefits

Corrosion Immunity

Exceptional resistance to chlorides and acids.

Strength-to-Weight

High structural integrity at a fraction of steel's weight.

Conductivity

Seamless expanded mesh offers unbroken current paths.

Formability

Easily stamped, contoured, and welded into assemblies.

7. Buyer’s Checklist: Medical vs. Industrial

Medical Buyers Focus On

  • ASTM F67 / F136 Strict adherence to implantable grade titanium standards.
  • Cleanliness Ultrasonic cleaning & passivation to remove manufacturing oils.
  • Formability Malleability for intraoperative contouring.
  • Implant Geometry Exact thickness and pore size for osseointegration.

Industrial Buyers Focus On

  • Grade 1 / Grade 2 Substrate Selecting the correct base material for conductivity.
  • Coating Chemistry Specifying MMO type (Ru-Ir vs Ir-Ta) for the electrolyte.
  • Open Area / Mesh Geometry Confirming exact LWD/SWD for fluid flow and current distribution.
  • Service Life Defining coating thickness (g/m²) against target lifespan.

Ready to Source Engineered Titanium Mesh?

Whether for a life-saving implant or a high-efficiency electrolyzer, the key to success is matching the correct mesh form, grade, cleanliness level, coating system, and geometry to the real application environment. Hele Titanium provides the factory-direct capability, application knowledge, and certified quality support you need to source with confidence.

Email: sales@heletitanium.com  |  Address: Room 1206, Building 1, Huaxia Yue World

TITANIUM MESH INQUIRY

Need Help Selecting the Right Titanium Mesh?

Tell us your application, mesh type, opening, thickness, grade, and coating requirement. Our engineering team will recommend the most suitable titanium mesh solution for your project.

  • Factory-Direct Engineering Support

  • Medical & Industrial Specification Support

  • Custom Fabrication & Coating Services

Direct Contact:

sales@heletitanium.com

Room 1206, Building 1, Huaxia Yue World

Request a Quote

We typically respond within 24 hours.